Today was day three of the teacher workshop being hosted by the
Michigan Forest Association.
While
Day One and
Day Two focused on the historical side of logging and forest management, today's focus was on current manage procedures and logging operations.
Our first stop of the day was a hardwood sawmill operated by
AJD Forest Products in Grayling, MI. AJD primarily produces hardwood boards that are used in the flooring industry, cabinetry, and furniture industry. Lesser grades of lumber are used in the packing industry for crates and pallets. Their waste products are used as mulch, processed into pellets for pellet-burning stoves, and used as fuel for power generation.
The visit started in the parking lot where we were greeted not only by AJD employees, but also by a massive pile of decked logs.
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Log deck in the yard at AJG - Grayling, MI |
These logs were being sorted and carried with a clamshell-equipped forklift to a debarker - a clamshell is kind of like a giant version of a claw machine at the fair.
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A forklift sorts and moves logs in the yard at AJD |
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This machinery peals or debarks logs before they enter the mill |
After running through the debarker, a series of conveyer belts carries the logs to one of several band saws - a band saw is a continuous saw blade that runs around two pulleys. Before entering the band saw a computer scans each log to optimize the amount of lumber that can be cut from each log. The band saw itself is not new technology; it was used in sawmills during the 1800s. However, in older sawmills the location of the saw was fixed and the logs passed through the saw. In new mills, the log is often held into place and the saw travels along the length of the log. The AJD mill cuts boards into thicknesses of 4/4, 5/4, and 6/4 inches.
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A large band saw cuts slabs of lumber from a pealed log |
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Band saw blades in AJD's sharpening shop - the back blade is being calibrated by a computer |
After being cut into slabs by the band saw, the lumber then passes through an edger that cuts it to standard widths. Although much of the process is mechanized, human hands touch the boards throughout nearly every step of the process.
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Running boards through an edger to determine their final width |
It was interesting to see that although the technology is different, the process would not be entirely unfamiliar to millworkers from a century ago. In fact some of the equipment remains exactly the same.
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A millworker from the late 1800s wielding a cant hook |
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A cant hook, pickaroon, and single-bit axe on the production floor at the AJD mill. |
After the boards are edged, they are then graded and sawed into standard lengths before being sorted and bundled for their final destinations. Over the course of today, AJD would process approximately 70,000 board-feet of lumber.
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Grading boards by hand before they go through a computer controlled grader |
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This conveyer drops computer-sorted boards into the correct slot for their length and grade |
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Boards undergoing a final sorting and bundling |
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Piles of select grade red oak lumber awaiting sale at AJD |